Case Study

Surrey Police Air Operations Unit

Surrey Police contacted us with a job that was all about timing. They asked us if we could coat the floor of the hanger that housed the helicopter of their Air Operations Unit.

Our original brief was that the £3 million aircraft had to be returned to the hanger each night after we finished our days work. The area to be treated was approximately 220m2.

Floor area Before Resin Treatment

Because of the extremely limited time frame to complete the work we specified the use of an MMA (Methyl-Methacrylate) floor coating system. This ultra-fast curing material would allow us to coat the area within the time available and would even allow the Helicopter to be parked on the new surface use the surface within two hours of the days coating work being completed.

We used industrial diamond grinders to completely remove the old floor coating and to abrade the concrete underneath. On the second day, after a thorough clean with an industrial vacuum, we applied a MMA primer. Within an hour of finishing the primer coat we were able to walk on the surface and apply the 2-3mm thick self-smoothing screed coat.

Surface Preperation Works
Surface Preperation Works
Floor Prepared For Resin Floor Coating

Images above are before, during and after treatment

On the final day, after quality control checking, we applied an overall coloured sealer coat with anti-slip particles added in.

Whilst applying the sealer coat we reinstated three demarcation areas. These included two fire extinguisher location points and the Helicopter resting place.

As stated above, should it have been needed, the Helicopter could have been parked on the new surface two hours after each of the final coat being laid.

Surface Preperation Works
Floor area Before MMA Resin Treatment
Floor area After MMA Resin Treatment

Images above are before and after treatment